PVC braided hose extrusion line manufacturer
PVC braided / yarn reinforced hose extrusion line for garden hose, washing machine inlet hose and reinforced water hose production.
Jinxin supplies a complete configured production line, not finished hoses or a standalone hose braiding machine. The line combines inner PVC extrusion, yarn braiding and outer PVC coating, with cooling, haul-off and cutting or winding matched to the hose.
Optional color-stripe extrusion can be configured for garden and industrial hoses according to the product requirements.
Watch a Jinxin PVC braided hose extrusion line running. Each new configured line is verified against the agreed hose type, layer structure, braid coverage and startup references before shipment.
Watch PVC Braided Hose Line RunningCompleted project record
Jinxin has built and commissioned multiple PVC braided garden hose lines. Tooling dimensions and layer distribution are calculated from the target ID/OD, layer ratio and pressure requirement, then adjusted during trial runs across inner-tube extrusion, braiding tension, outer coating and haul-off. In a separate appliance inlet hose project, the first production samples passed the buyer's acceptance check.
The six stages below run at coordinated speeds. The core-module section shows the equipment and controls used at each stage.
Feed the PVC compound into the single screw extruder. Resin, plasticizer, stabilizer and filler selection affects flexibility, pressure rating and surface quality.
Plasticize the compound and form the inner tube through its die. Initial cooling stabilizes the wall before braiding.
Braid polyester or nylon yarn around the cooled inner tube. Match braid density and yarn tension to pressure and flexibility requirements.
Apply PVC through a crosshead die to cover the yarn and bond the layers. Poor coverage can cause delamination under pressure.
Set the layered hose in a stainless steel water tank. Stable cooling supports diameter, roundness and surface consistency.
Pull at synchronized speed, then servo-cut to fixed lengths or wind onto reels according to the finished-hose format.
For the process principles behind these steps — synchronization, coating pressure, layer bonding and defect causes — read how PVC braided hoses are made.
This PVC braided hose extrusion line can be configured for different fiber reinforced PVC hose products by adjusting hose diameter, wall thickness, yarn type, braid density, PVC compound and collection method. Typical applications include garden hoses, washing machine inlet hoses, water delivery hoses, light-duty industrial hoses and transparent or colored braided hoses.
Configured for flexible PVC fiber reinforced hose with an inner PVC layer, polyester or nylon yarn reinforcement and outer PVC coating. The line setup is selected for hose size, braid density, surface coverage and pressure-resistance requirements.
For PVC garden hose production in transparent, colored or striped designs. Hose size, wall thickness, braid density and optional color stripe tooling are selected according to working pressure and market requirement.
For washing machine inlet hose and reinforced water hose projects requiring stable diameter, smooth outer surface and controlled braid coverage. Cutting or winding is configured according to the buyer's finished hose format.
For workshop water, air transfer and light-duty industrial reinforced hose applications. The line setup is matched to hose size, yarn reinforcement, pressure target, flexibility requirement and collection method.
A custom PVC braided hose extrusion line is configured around the finished hose the buyer needs to produce, not selected by extruder model alone. Jinxin matches the extrusion stages, die tooling, braiding unit, cooling, haul-off and collection system to the hose structure, target pressure, PVC compound and factory conditions.
| Buyer Requirement | How the Line Is Configured |
|---|---|
| Finished hose and application | Garden hose, washing machine inlet hose, reinforced water hose or light-duty industrial hose determine the practical line scope and acceptance checks. |
| Hose size and layer structure | ID, OD, wall thickness and 2-layer or 3-layer construction determine extruder size, die tooling, cooling and haul-off setup. Special 3-plastic-layer / 2-yarn-reinforcement projects are reviewed against the required strength target. |
| Yarn reinforcement | Polyester or nylon yarn, braid density and yarn tension are matched to the working-pressure or breaking-force requirement. |
| Surface and color | Transparent, colored or striped hose, together with the required smooth outer coating, determines outer-layer distribution and optional color-stripe tooling. |
| Cutting or collection | Fixed-length cutting, single winding or dual-position winding is selected according to the buyer's finished-hose format. |
| Material and factory test | For locally sourced or self-compounded PVC, the buyer can send material for a product-specific trial. Confirmed temperature, speed, braid and collection settings are recorded as startup references. |
| Factory and service conditions | Voltage, available floor space, utilities and the required installation or training scope are confirmed before the final layout and quotation. |
This page covers custom production lines for yarn / fiber reinforced PVC hose. It does not describe a standalone braiding machine or a steel-wire reinforced suction-hose line. Send a hose photo or sample, ID/OD, layer structure, pressure target, yarn specification and preferred cutting or winding method for an itemized configuration review.
| Model | Hose diameter | Extruder | Line speed | Output reference | Total power |
|---|---|---|---|---|---|
| Small | 8–32mm | SJ45 | 15–25 m/min | 40–70 kg/h | ~35 kW |
| Medium | 16–50mm | SJ65/28 | 10–20 m/min | 70–100 kg/h | ~55 kW |
| Large | 20–75mm | SJ75 | 6–15 m/min | 100–150 kg/h | ~75 kW |
Line speed and output depend on hose diameter, wall thickness, PVC compound, braid structure and cooling setup. Values above are reference ranges based on typical production conditions.
Footprint reference (SJ65/28-based complete line): 22m × 6m, including two main extruders (inner and outer layer), color stripe extruder, cooling tanks, braiding unit, haul-off, cutting and winding. Actual layout is adjusted according to the target hose product and factory conditions.
FOB turnkey price reference: USD 55,000–65,000 for a configured PVC braided / yarn reinforced hose extrusion line.
This reference is for a configured full production line, not a bare single screw extruder, a basic manual setup, or a standalone braiding machine. Most PVC braided hose projects are based on an SJ65/28 platform for the common application range. The final quotation depends mainly on the hose structure and line configuration, not on hose diameter alone.
| Configuration Factor | Why It Changes The Quote |
|---|---|
| 2-layer or 3-layer hose structure | A 3-layer hose structure normally requires an additional extrusion stage compared with a simpler 2-layer setup. |
| Color stripe requirement | A marking stripe requires an auxiliary small extruder and matching stripe tooling. |
| Number of extruders | Inner layer, outer layer and optional stripe extrusion must be configured according to the hose structure. |
| Braiding unit synchronization | The braiding unit must be speed-linked with extrusion, haul-off and collection, not treated as a standalone machine. |
| Cutting or winding method | Fixed-length cutting, single winding or dual-position winding changes the downstream scope. |
| Line synchronization and control | Extrusion, braiding, haul-off and collection must run as a coordinated line, not as disconnected machines. |
| Factory test and service scope | Factory test run, export packing, installation or training are itemized according to the project. |
Send hose layer structure, color stripe requirement, target hose size, yarn reinforcement requirement and collection method.
Request itemized quotationEach module works as part of a synchronized PVC braided hose production line, from PVC compound feeding and inner tube extrusion to yarn braiding, outer coating, cooling, haul-off and final collection.
PVC extrusion module
| Detail | Reference |
|---|---|
| Core Drive & Control | Siemens Beide motor with ABB inverter, controlled by WECON PLC and touchscreen for coordinated speed and temperature operation. |
| Screw & Barrel | PVC-specific screw with nitrided treatment and hard chrome plating for wear resistance and stable melt quality. |
| Heating Control | Heating zones controlled by FOTEK solid-state relays for stable temperature management. |
| Multi-Extruder Configuration | The line can be configured with multiple SJ series extruders, with each extrusion stage applied to a specific PVC layer for fiber reinforced hose production. |
Cooling and sizing
| Detail | Reference |
|---|---|
| Tank Structure | Stainless steel tank body with integrated water circulation pump. |
| Adjustability | Manual 3D adjustment for front/back, left/right and up/down alignment between die and tank. |
| Sizing Logic | Cooling and sizing are configured to support stable ID/OD control; vacuum sizing can be applied for soft compounds or thin-wall hose where required. |
| Hose Format Support | Tank length and cooling intensity are matched to target hose diameter, wall thickness and output speed. |
Reinforcement module
| Detail | Reference |
|---|---|
| Build Quality | Stainless steel protective cover helps reduce airflow disturbance for steadier yarn routing. |
| Tension Management | Mechanical tension adjustment supports more uniform yarn wrapping. |
| Drive System | Dual-motor structure with ABB 580 series inverter control. |
| Control Integration | Braiding speed can be matched through the main PLC touchscreen. |
| Application Range | Supports PVC yarn braided hose production for garden hose, water hose and light-duty industrial reinforced hose, with project configuration according to hose ID and pressure target. |
Synchronized pulling
| Detail | Reference |
|---|---|
| Pulling Stability | Multi-belt contact with adjustable pressure helps reduce deformation on soft reinforced hose. |
| Operation | Speed parameters are controlled through the main PLC touchscreen. |
| Design | Belt layout is selected for reinforced PVC hose handling and stable pulling after coating and cooling. |
Cutting system
| Detail | Reference |
|---|---|
| Drive System | Servo-driven cutting can be configured for stable cutting at production speed. |
| Control | PLC-based control with operator-friendly length and cutting settings. |
| Integration | Can be integrated with downstream conveying, counting or stacking functions according to the delivery format. |
Collection system
| Detail | Reference |
|---|---|
| Tension Control | Tension-controlled winding option supports neat coils and consistent packaging. |
| Level Wind | Level-wind option helps distribute hose evenly across the spool. |
| Length Management | Meter counting and alarm options can be configured for roll-length management. |
PVC braided hose quality is judged by whether the yarn is fully covered, whether the hose surface feels smooth, whether layers stay bonded under pressure, and whether reinforcement strength meets the buyer's target.
Standard braided hoses can show or feel the yarn pattern if the outer layer is too thin or poorly distributed. Jinxin adjusts die tooling and layer wall distribution while keeping the specified ID/OD, so the yarn is properly covered and the hose surface feels smoother by touch.
PVC braided hose delamination happens when the outer PVC layer separates from the yarn reinforcement or the inner tube. Jinxin reduces this risk through die design, layer distribution, cooling coordination and PVC compound guidance.
For higher-strength PVC braided hose projects, Jinxin can configure a 3-plastic-layer / 2-yarn-reinforcement structure. With the right PVC compound, braid density, outer coating distribution and cooling setup, the finished hose can be tested against breaking-force targets up to 120 kgf. This helps verify reinforcement strength and layer bonding quality, not only surface appearance.
| Control Point | What Jinxin Checks |
|---|---|
| Die tooling | The crosshead die must distribute the outer PVC layer evenly over the braid. If the die does not match the hose structure, gaps form between yarn and coating and become separation points under pressure. Jinxin designs and adjusts die tooling for each project during factory testing. |
| Layer wall distribution | If the outer layer is too thin, the bond between layers weakens and the yarn pattern shows through the surface. Jinxin balances layer thickness and coverage while keeping the specified ID/OD. |
| PVC compound and hardness | Compound mismatch between inner and outer layers can reduce bonding strength. Jinxin reviews the hose application and target working pressure, then provides material and hardness direction for the line configuration. |
| Moisture between layers | If the inner tube carries residual water from cooling into the braiding stage, trapped moisture prevents full bonding between yarn and outer layer. Jinxin coordinates the cooling sequence so the inner tube surface is properly conditioned before braiding. |
The outer PVC layer is applied under controlled pressure — sufficient to bond the outer layer to the braid, yet gentle enough to preserve the yarn twist structure. Over-compressing the braid during coating can flatten or distort the yarn, reducing the tensile load capacity of the reinforcement layer. Jinxin's die tooling and process parameters are calibrated to maintain this pressure window during factory testing, so the finished hose can support both layer bonding and braid tensile strength.
Before shipment, Jinxin test-runs the agreed hose type under real extrusion conditions. The test is product-specific, not a generic equipment check, because PVC braided hose quality depends on layer thickness, braid coverage, cooling, haul-off and winding coordination.
For example, one buyer who compounded calcium-zinc stabilized PVC pellets in-house requested a separate plasticization trial before shipment. Because Ca-Zn stabilized soft PVC has a narrower processing window than the standard soft PVC compound used in routine testing, Jinxin tested the material, confirmed the hose output and documented the adjusted startup parameters for the buyer's operators.
Jinxin Extruder is the manufacturing brand of Yuyao Jiangbei Jinxin Plastic Machinery Co., Ltd., a Ningbo-based extrusion equipment factory focused on configured single screw production lines. For PVC braided hose projects, line configuration, factory testing, startup references and after-sales support are handled by Jinxin's factory team.
Yuyao Jiangbei Jinxin Plastic Machinery Co., Ltd.
Jinxin Extruder
2012, Ningbo, Zhejiang, China
Single screw extrusion lines for plastic tube, hose, pipe and profile applications
15+ countries across Asia, Europe, Africa, and the Americas
Export packing and shipment documentation support after project confirmation
CE documentation is available for Jinxin main extruder models SJ30, SJ45, SJ50, SJ55 and SJ65 and is valid until 2029-07-22.
FAQ
A PVC braided hose extrusion line is a complete production line for making flexible yarn reinforced PVC hose with an inner PVC layer, yarn reinforcement and outer PVC coating. Some buyers also call it a PVC braided pipe extrusion line, but the finished product is a flexible reinforced hose rather than a rigid pipe. For single-layer, non-braided flexible PVC tubing, see the Soft PVC Tube Extrusion Line.
Soft PVC Tube Extrusion LineA hose braiding machine only applies yarn reinforcement around an existing tube. A PVC braided hose extrusion line is a complete production system that includes inner tube extrusion, braiding, outer PVC coating, cooling, haul-off and final collection. Jinxin supplies complete PVC braided hose extrusion lines, not standalone hose braiding machines.
Yarn reinforced PVC hose uses polyester or nylon braid for lightweight, flexible, low-to-medium pressure applications such as garden hose, washing machine inlet hose and water hose. Steel wire reinforced PVC hose uses embedded steel wire or spiral reinforcement for suction, discharge and collapse-resistance applications. They are different hose structures and normally require different extrusion line configurations. Jinxin's PVC braided hose extrusion line is configured for yarn / fiber reinforced PVC hose, not steel wire reinforced hose.
PVC braided hose extrusion is usually set within a broad barrel-temperature range of about 155-195°C, but the correct profile depends on the PVC compound, stabilizer system, screw geometry, L/D ratio, hose structure and output speed. Calcium-zinc stabilized soft PVC normally requires a tighter processing window than some organotin-stabilized compounds, so the temperature profile should not be copied blindly from another factory.
Jinxin runs factory acceptance tests with soft PVC compound and documents the confirmed temperature zones, screw speed and haul-off parameters for handover. If the buyer uses locally sourced or self-compounded PVC pellets, Jinxin recommends checking the material supplier's guidance against the factory test data before production.
Pressure capacity depends on hose diameter, wall thickness, yarn material, braid density, layer bonding and PVC compound. Jinxin does not define pressure by the line alone; the production line is configured around the buyer's target working pressure and product standard.
A configured Jinxin PVC braided / yarn reinforced hose extrusion line is typically referenced at about USD 55,000-65,000 FOB turnkey. The final price depends on hose structure, color stripe requirement, extruder count, braiding synchronization, cutting or winding method, test-run scope and destination port. For standard configured projects, the usual delivery lead time is about 50-60 days, and the confirmed die/tooling set is included in the quotation scope.
PVC braided hose extrusion line quote
Use the form below to tell us what kind of PVC braided hose you want to produce. A photo, sample or simple description is enough to start the discussion.